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Pharmaceutical Spray Drying Market Analysis

According to Mordor Intelligence, the pharmaceutical spray drying market size was valued at USD 2.46 billion in 2026 to reach USD 3.5 billion by 2031, registering a CAGR of 7.32% during the forecast period. The steady rise in poorly soluble drug candidates, increasing outsourcing to contract manufacturers, and rising adoption of inhalable and specialty formulations continue to support pharmaceutical spray drying market growth.

The pharmaceutical spray drying industry plays a critical role in transforming liquid formulations into stable dry powders using controlled hot gas processes. This technique is widely used for excipient production, bioavailability enhancement, encapsulation, and the development of inhalable formulations. As drug pipelines increasingly include complex molecules with solubility challenges, spray drying has become a preferred formulation strategy.

Key Pharmaceutical Spray Drying Market Trends

Rising Focus on Solubility Enhancement

A large share of late-stage drug candidates exhibit poor aqueous solubility. This has increased reliance on spray drying to produce amorphous solid dispersions that improve dissolution rates and therapeutic exposure. The pharmaceutical spray drying market trends clearly reflect the growing need for bioavailability enhancement, particularly for oncology and specialty therapies.

Expansion of CDMO and CMO Outsourcing

Outsourcing remains a strong driver of pharmaceutical spray drying market growth. Many pharmaceutical and biotechnology companies are choosing asset-light models, relying on contract development and manufacturing organizations for formulation and commercial production.

Growth in Inhalable and Specialty Dosage Forms

Interest in inhalable powders and oral thin-film therapies is expanding. Spray drying enables precise particle-size control, which is essential for pulmonary delivery systems. These formulations allow drugs to bypass first-pass metabolism and deliver faster therapeutic response.

Check out more details and stay updated with the latest industry trends, including the Japanese version for localized insights: https://www.mordorintelligence.com/ja/industry-reports/global-pharmaceutical-spray-drying-market?utm_source=abnewswire

Pharmaceutical Spray Drying Market Segmentation

By Application

• Excipient Production

• Encapsulation

• Enhancing Bioavailability

• Other Applications

By Formulation Type

• Small-Molecule APIs

• Biologics & Peptides

• Vaccines (including mRNA/LNP)

• Inhalable Formulations

• Others

By Spray Dryer Type

• Rotary Atomizer

• Nozzle Atomizer

• Fluidized / Closed-Loop

• Others

By Scale

• Laboratory / Pilot

• Commercial-Scale

By Service Type

• In-house Manufacturing

• Contract (CDMO/CMO) Services

By Geography

• North America

• Europe

• Asia-Pacific

• Middle East and Africa

• South America

Pharmaceutical Spray Drying Market Competitive Landscape

The pharmaceutical spray drying industry features a mix of equipment manufacturers and service providers. Competition is based on compliance standards, containment capabilities, technical expertise, and geographic reach.

Key Players in the Pharmaceutical Spray Drying Market

• GEA Group AG

• BÜCHI Labortechnik AG

• SPX FLOW Inc.

• European SprayDry Technologies

• Shandong Tianli Drying Tech

Conclusion:

The pharmaceutical spray drying market forecast remains positive as drug developers continue to address solubility limitations and complex formulation requirements. Rising outsourcing, regulatory compliance needs, and expansion of inhalable and specialty therapies are shaping pharmaceutical spray drying market trends across regions.

Although high capital costs and validation requirements may limit rapid entry for smaller players, the long-term outlook for the pharmaceutical spray drying industry remains stable. Growth in bioavailability enhancement applications and CDMO-led manufacturing models will continue to influence pharmaceutical spray drying market share distribution through the forecast period.

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